Vektr's Opel of B
+ 1.1. Governing bodies and control devices
+ 2. Maintenance
- 3. Engines
+ 3.1. Repair of the SOCH engine installed in the car
- 3.2. Repair of the DOCH engine installed in the car
3.2.1. Introduction
3.2.2. Technical characteristics
3.2.3. Check of a compression
3.2.4. Top Dead Point (TDP) of the piston of the first cylinder
3.2.5. Cover of a head of the block of cylinders
3.2.6. Pulley of a bent shaft
3.2.7. Casings of a gear belt
3.2.8. Gear belt
3.2.9. Pulleys of a gear belt, mechanism of a tension and single pulley
3.2.10. Replacement of oil sealing rings of a cam-shaft
3.2.11. Cam-shaft and pushers
3.2.12. Head of the block of cylinders
3.2.13. Oil pallet
3.2.14. Oil pump
3.2.15. Drive flywheel / plate
3.2.16. Replacement of oil sealing rings of a bent shaft
3.2.17. Suspension bracket of the power unit
+ 3.3. Repair of the diesel engine of 1,7 l installed in the car
+ 3.4. Repair of the diesel engine of 2,0 l installed in the car
+ 3.5. Capital repairs of engines
+ 4. Heating, ventilation
+ 5. Fuel system
+ 6. Systems of start, ignition
+ 7. Transmission
+ 8. Brake system
+ 9. Running gear
+ 10. Body
+ 11. Electric equipment
+ 12. Main malfunctions
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Arrangement of adjusting tags of pulleys of camshafts and bent shaft at installation of the piston of the first cylinder in VMT in a compression step
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I – pulleys of camshafts
II – a pulley of a bent shaft |
Provision of the index of the mechanism of a tension of a gear belt
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I – new gear belt
II – a reusable gear belt
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Prevention
Replacement of a gear belt needs to be made on the cold engine.
Removal
| PERFORMANCE ORDER |
| 1. Install the piston of the first cylinder in VMT on a compression step. |
| 2. Remove a pulley of a bent shaft. |
| 3. On models of 1,6 l unscrew a bolt of fastening of the lower casing and remove the lower casing of a gear belt. |
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4. On models of 1,6 l check that adjusting tags of pulleys of camshafts were combined with the top surface of a head of the block of cylinders, and the adjusting tag of a pulley of a bent shaft was combined with the index (see rice. An arrangement of adjusting tags of pulleys of camshafts and a bent shaft at installation of the piston of the first cylinder in VMT in a compression step). |
| 5. Unscrew two bolts of fastening of the sensor of the camshaft to a head of the block of cylinders and move the sensor aside. |
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6. On models 1,8 and 2,0 of l check that adjusting tags of pulleys of camshafts were combined with tags on a cover of a head of the block of cylinders, and the adjusting tag of a pulley of a bent shaft was combined with the index on the case (tags are specified by shooters). |
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7. Weaken a bolt of the mechanism of a tension of a gear belt (1). Using a key, turn the tension mechanism lever clockwise against the stop therefore the belt tension will decrease. Then tighten a bolt of fastening of the mechanism of a tension (the turnkey opening is specified by figure 2). |
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8. Take off a gear belt from pulleys. Do not turn a bent shaft or camshafts before installation of a gear belt. |
| 9. Check a gear belt for wear, stratification or oiling. If on a gear belt there are oil traces, before installation of a new belt find a source of leak of oil and eliminate it. |
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Installation
| PERFORMANCE ORDER |
| 1. Carefully clear pulleys of a gear belt, a pulley of the mechanism of a tension and an intermediate pulley. |
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2. Check that adjusting tags of pulleys (And – a tag of a pulley of a bent shaft) are combined with indexes (In). |
| 3. Establish a gear belt on a pulley of a bent shaft and pulleys of the camshaft so that a forward part of a gear belt was constantly tense. In the last turn establish a gear belt on a pulley of the water pump and a pulley of the mechanism of a tension. |
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4. Weaken a bolt of the mechanism of a tension of a gear belt for release of a spring of the mechanism of a tension. Turn the tension mechanism lever counterclockwise until the index of the mechanism of a tension does not reach an emphasis. Tighten a bolt of fastening of the mechanism of a tension. |
| 5. Repeatedly check correctness of combination of adjusting tags of pulleys with indexes. |
| 6. For a bolt of fastening of a pulley of a bent shaft turn a bent shaft on two whole revolutions. |
| 7. Repeatedly check that adjusting tags of pulleys of a gear belt were combined with indexes then weaken a bolt of fastening of the mechanism of a tension of a gear belt. |
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8. If the new gear belt is established, it is necessary to adjust the tension mechanism so that the index was combined with a safety lock on a basic plate. |
| 9. If the gear belt is established repeatedly, it is necessary to adjust the tension mechanism so that the index was located on 4 mm from a safety lock on a basic plate to the left (see rice. Provision of the index of the mechanism of a tension of a gear belt). |
| 10. Establish a casing of a gear belt and a pulley of a bent shaft. On model of 1,6 l it is necessary to install the camshaft sensor before installation of a casing of a gear belt. |
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